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Forging Manipulators

Mobile Transport Manipulator (0.6-30 ton)
Mobile Transport Manipulator (0.6-30 ton) Mobile Transport Manipulator (0.6-30 ton)

Mobile Transport Manipulator (0.6-30 ton)

The mobile transport manipulator is available in specifications from 0.6 to 30 tons, adapted for furnace material loading and unloading operations in forging workshops where laying tracks is impossible or inconvenient. Among these, 0.6-10 ton specifications can be modified from forklifts, while 3-30 ton specifications can use self-propelled manipulators. This machine can perform eight major movements: straight travel, turning, lifting/lowering, tilting, material clamping, rotation, telescoping, and swinging. It can freely stack materials, transfer, and clamp materials within the workshop and production area.

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Specifications
Model ZQLJ-1 ZQLJ-2 ZQLJ-3 ZQLJ-5 ZQLJ-8 ZQLJ-10 ZQLJ-15 ZQLJ-20 ZQLJ-25 ZQLJ-30
Nominal carrying capacity (kN) 10 20 30 50 80 100 150 200 250 300
Transmission Hybrid, hydraulic Hybrid, hydraulic Hybrid, hydraulic Hybrid, hydraulic Hybrid, hydraulic Hybrid, hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Clamping range (mm) 0-800 0-1000 0-1200 0-1400 0-1500 0-1600 0-1800 0-2000 0-2500 0-3000
Tongs center height (mm) 950-1550 1025-1625 1100-1700 1250-2150 1350-2250 1500-2500 1500-2500 1600-2600 1600-2600 1700-2700
Tilting angle of tongs 7°/down to floor 7°/down to floor 7°/down to floor 7°/down to floor 7°/down to floor 5°/down to floor 5°/down to floor 5°/down to floor 5°/down to floor 5°/down to floor
Steering speed of manipulator (r/min) 5 4 4 3 3 3 2 2 2 2
Steering angle of manipulator (°) ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360
Travel speed (m/min) 60 60 60 50 50 50 40 40 40 40
Working pressure (MPa) 8-12 8-12 8-12 10-16 10-16 10-16 10-16 12-16 12-16 12-16
Min. installed power (kW) 22 30 37 45 60 75 82 90 100 135
Customer Site Pictures
Forklift-modified manipulator
Forklift-modified manipulator
Fixed-type manipulator
Fixed-type manipulator
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Mobile Transport Manipulator (0.6-30 ton)
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Automatic Seamless Rolled Ring Forging Line
Automatic Seamless Rolled Ring Forging Line

The main equipment includes: a forging manipulator for handling raw materials, a hydraulic forging press for upsetting and piercing the blank, a forging manipulator for blank transfer and positioning, a radial-axial ring rolling machine for ring rolling, a forging manipulator for finished ring removal, and a straightening press for correcting ring deformation.

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Main Equipment

The gripper jaws of the mobile transport manipulator support quick replacement to accommodate various forging shapes such as round cakes, blocks, rings, and irregular forgings.

A 'rail-bound + rail-less' hybrid system can be designed. For example, heavy workpieces can be transported by a rail-bound machine to a transfer area, then sorted by a rail-less machine to multiple workstations.

Yes, structural dimensions, load capacity, gripper jaw type, control system, power supply method, etc., can be customized according to production line layout, workpiece characteristics, and operational requirements.