loading...

Ring Rolling Machines

Radial-Axial Ring Rolling Machine
Request a Quote

Radial-Axial Ring Rolling Machine, D53KS

The D53KS CNC radial-axial ring rolling machine is composed of a main drive, machine body, main slide, main roll, axial frame, centering mechanism, measuring device, hydraulic system, hydraulic pipelines, control system, track device, lubrication system, cooling system, in/out feeding system, etc. All components work collaboratively to achieve high-precision rolling of ring parts. The equipment adopts CNC technology to simultaneously roll the ring in radial and axial directions. Rolling can be performed by simply inputting parameters such as the dimensions of the ring, ring blank, rolls, and material grade. Ring dimensions and machine status are all displayed on the screen.

  • Outer Diameter 300mm~12000mm
  • Height 60mm~2000mm

Note: Custom designs available to match customer factory requirements.

Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Specifications
Type 800 1200 1600 2000 2500 3500 4000 5000 6300 7000 8000 9000 10000 12000
Working range Outside diameter of ring (mm) 300-800 400-1200 400-1600 400-2000 500-2500 500-3500 600-4000 600-5000 1000-6300 1000-8000 1100-8000 1100-9000 1200-10000 1500-12000
Ring height (mm) 60-250 60-300 60-300 60-350 80-400 80-500 80-600 80-700 100-1000 100-1200 100-1600 110-1600 120-1650 130-2000
Machine data Radial rolling force (kN) 800 1000 1250 1600 2000 2000 2500 3000 4000 5000 6300 8000 1000 16000
Axial rolling force (kN) 630 800 1000 1250 1600 1600 2000 2500 3150 4000 5000 5000 6000 8000
Rolling line speed (m/s) 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 0.4-1.4 0.4-1.4 0.4-1.4 0.4-1.4 0.4-1.4 0.4-1.4
Motor power Radial drive motor (kW) 160 250 280 2×220 2×250 2×280 2×315 2×355 2×500 2×630 2×730 2×900 2×1200 2×1800
Axial drive motor (kW) 2×75 2×110 2×160 2×220 2×250 2×280 2×315 2×355 2×500 2×630 2×730 2×800 2×1000 2×1300
Dimensions Length (mm) 8500 9000 11000 13000 14000 17000 18000 20000 24000 26000 30000 36000 40000 48000
Width (mm) 2200 2400 2500 3000 3500 3800 4200 5300 6800 7500 8500 9000 9500 12000
Height above floor (mm) 3300 3500 3600 3800 4300 4500 4600 4700 6500 7200 8000 8500 10000 11000

Note: Automatic series models available upon request.

Advantages

The D53KS CNC radial-axial ring rolling machine adopts an upper mandrel extraction structure, facilitating the clamping and removal of ring parts and improving work efficiency. The four-column guiding structure ensures the accuracy and stability of roll movement, thereby improving the processing accuracy of ring parts. The metal fibers of rolled ring parts are continuously distributed along the circumferential direction, with dense internal structure and fine grains. Their comprehensive mechanical properties are significantly higher than ring parts processed by vertical ring rolling machines or traditional forging processes.

Applicable Materials

Carbon steel, alloy steel, stainless steel, titanium alloy, copper alloy, aluminum alloy, etc.

Applications

Can produce various types of seamless ring forgings such as bearing rings, slewing supports, gear rings, flanges, hubs, thin-walled cylindrical parts, wind power flanges, high-neck flanges, etc., widely applied in numerous industrial fields including machinery, automotive, train, shipbuilding, petrochemical, aviation, aerospace, atomic energy, and wind power generation.

Finished Products
Finished Products
Finished Products
Finished Products
Finished Products
Finished Products
Features
  • Operates with an electronic handwheel.
  • Features dual-screen display for working status; new operating console offers broad visibility.
  • Inputting ring part and blank dimensions can automatically generate the rolling curve.
  • Automatic CAR operation mode; the rolling process automatically matches radial-axial rolling based on the rolling curve.
  • Simple operation; the entire rolling process can be completed with just one electronic handwheel.
  • High degree of automation; control and operation modes include manual, semi-automatic, and fully automatic one-key operation.
  • The upper computer uses an industrial control computer, and the lower computer uses a German Siemens programmable controller. It features various intelligent modules, enabling automated line production, unattended operation, simple operation, and reduced labor intensity for workers.
  • High production efficiency. The cumulative method of local pressurization and continuous small deformation results in equipment with a small tonnage but a large processing range, high production efficiency. Compared to free forging, it has low material consumption, low energy consumption, and low comprehensive production costs.
  • Uses a full CNC system to intelligently adjust the size of ring products, allowing the production of various products without additional mold costs, which can meet the order demands of different customers.
  • Utilizes computer simulation curves to reflect forging status, resulting in a high yield rate. Compared to traditional ring rolling forging, it saves blanks.
  • Simple and convenient operation, saving 60% of workers compared to traditional forging processes. Ordinary workers can operate skillfully after simple training, significantly reducing labor costs and skill requirements for workers.
  • Manufactured from cast steel, the equipment has a stable rigid structure, is resistant to deformation, and is robust and durable.
Customer Site Pictures
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine
Clients
D53KS-1200 Tianjin Yukai Technology
D53KA-1600 Jining Shanyou
D53KS-1600 Xiamen Yihechang
D53KS-1600 Shandong Nanshan Aluminum Industry
D53KA-5000 Zhuji Hongmao
D53KA-5500 Xinyutong Forging
D53KA-5000 Dandong Fengneng
D53KA-8000 Dandong Fengneng
D53KA-10000 Tangshan Wenfeng
D53KA-12000 Tangshan Wenfeng
D53KA-12000 Guangdong Sanhao
D53KS-6500 Jiangyin Hengye
D53KS-8000 Jiangyin Hengye
D53KA-6000 Jiangyin Liaoyuan
D53KA-7000 Shanxi Fuxingtong
D53KA-6500 Shanxi Chengye Forging
D53KA-6000 Shenyang Aviation Forging
D53KA-2500 Changzhou Kairui
D53KS-1600 Jiangyin Chengdong
D53KS-2500 Jiangyin Yuanfeng
D53KS-2500 Zhejiang Longcheng
D53KS-2500 Foshan Xinhui
D53KS-2500 Jiangyin Dongrun
D53KS-1500 Xiamen
D53KS-4000 Suzhou Enweier
D53KS-8000 Luoyang Jiaheng
D53ks-6500 Wugang Hechuang Precision Engineering
D53KS-1600 Quanzhou Lianhe
D53KS-1600 Xi'an Mucheng Heavy Industry
D53KS-800 Wuxi Zhenghong
D53KS-1200 Anhui Tuoshan Heavy Industry
D53KS-4800 Liaoning Lifate Special Equipment
D53KS-1200 Türkiye
D53KS-2500 India
D53KS-3000 India
D53KS-2000 Iran
D53KS-5000 Iran
D53KS-2000 India
D53KS-2500 Russia
D53KA-4500 Russia
D53KS-5000 Pakistan
D53KS-4000 Türkiye
D53KA-6300 Türkiye
D53KS-4000 Taiwan
Related Ring Rolling Machines
Vertical Ring Rolling Machine
Vertical Ring Rolling Machine D51K
Radial-Axial Ring Rolling Machine
Radial-Axial Ring Rolling Machine D53KS
Automatic Seamless Rolled Ring Forging Line
Automatic Seamless Rolled Ring Forging Line

The main equipment includes: a forging manipulator for handling raw materials, a hydraulic forging press for upsetting and piercing the blank, a forging manipulator for blank transfer and positioning, a radial-axial ring rolling machine for ring rolling, a forging manipulator for finished ring removal, and a straightening press for correcting ring deformation.

Learn More
Main Equipment

Our ring rolling machines are all manufactured from cast steel, ensuring stable and rigid equipment structure and robustness for durability. This guarantees the accuracy and stability of roll movement, thereby improving the processing precision of ring parts and significantly reducing scrap rates. Additionally, by adopting a CNC system, high-precision processing of ring dimensions, shape, and surface quality can be achieved, significantly enhancing overall engineering efficiency.

Our radial-axial ring rolling machine is manufactured from cast steel, ensuring stable and rigid equipment structure, resistance to deformation, and robustness for durability. It is an ideal equipment for processing seamless ring forgings. Our ring rolling machines can produce various types of rings of corresponding sizes, including flanges and sealing rings, with guaranteed production accuracy.

Our radial-axial ring rolling machine operates with an an electronic handwheel, features a high degree of automation, and uses a cumulative method of local pressurization and continuous small deformation, which can achieve high-precision rolling of ring parts. This meets the wind power industry's demand for high-precision, large ring parts and is suitable for large-scale production of wind power tower flanges and main shaft rings.